FRPP (glass fiber reinforced polypropylene) pipes are widely used in many industries such as chemical industry, sewage treatment and water supply due to their excellent corrosion resistance, light weight, high strength and excellent temperature resistance. In the installation process of FRPP pipes, the quality of the cutting process is crucial, which directly affects the connection effect, sealing and performance of the entire pipe system.
Selection of cutting tools
Choosing the right cutting tool is the basis for ensuring cutting quality. For FRPP pipes, commonly used cutting tools include manual cutting tools (such as pipe scissors), electric cutting machines and laser cutting machines. Different tools have their own applicable scenarios:
Manual cutting tools: suitable for cutting small-diameter pipes, easy to operate, but with high cutting accuracy requirements.
Electric cutting machine: suitable for fast cutting of large-diameter pipes, with high efficiency, but attention should be paid to the heat generated during the cutting process.
Laser cutting machine: It has high-precision cutting capabilities and is suitable for occasions with extremely high cutting accuracy requirements, but the equipment investment is large and is usually suitable for large enterprises.
When selecting cutting tools, construction personnel need to comprehensively consider the diameter, wall thickness and construction environment of the pipe to ensure the reasonable selection of tools.
Preparation before cutting
Before cutting the pipe, the construction personnel should carry out comprehensive preparation, including the following aspects:
Material inspection: Ensure that the FRPP pipe to be cut has no obvious defects, such as cracks, dents, etc., to avoid greater losses during the cutting process.
Measurement and marking: Before cutting, the length of the pipe needs to be accurately measured and the cutting line should be clearly marked on the pipe. The marking should use appropriate tools, such as pencils or special markers, to ensure that the lines are clearly visible.
Safety protection: During the cutting process, construction personnel should wear appropriate personal protective equipment, including safety glasses, gloves and dust masks, to ensure personal safety.
Precautions during cutting
During the actual cutting process, construction personnel need to pay attention to the following key points:
Maintain stable cutting: Ensure the stability of the pipe during cutting to prevent uneven cutting due to pipe movement. The pipe can be fixed with a clamp or support frame to ensure the stability of the cutting process.
Control cutting speed: The cutting speed should be kept moderate. Too fast may cause uneven incisions, and too slow may cause local overheating of the pipe, affecting material properties. Generally speaking, it should be adjusted appropriately according to the type of cutting tool used and the thickness of the pipe.
Avoid overheating: When using an electric cutting machine, heat may be generated during the cutting process. Excessive temperature will cause the physical properties of the FRPP pipe to deteriorate or even deform. Therefore, the temperature of the cutting area should be checked regularly and appropriate cooling measures should be taken, such as intermittent cutting or the use of coolant.
Post-cutting treatment
After cutting, the cut of the pipe needs to be post-processed to ensure the quality of the connection:
Remove burrs: After cutting, burrs may appear on the cut of the pipe, which will affect the connection and sealing of the pipe. Construction workers should use deburring tools or sandpaper to treat the cut to ensure that the cut is smooth.
Clean the cut: Before making a connection, the cut should be cleaned to remove dust, oil and other impurities to ensure the sealing of the connection. Special cleaning agents and clean cloth can be used for cleaning to ensure the cleanliness of the cut.